Differential Pressure Flow Measurement Reliability
With over 30 years of engineering experience, Emerson offers a complete range of differential pressure flow meters, also known as DP flow meters, and DP transmitters. Rosemount™ differential pressure flow products maximize efficiency in a wide variety of applications.
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Improve Productivity with DP Flow Measurement
As one of the most common technologies for measuring flow, differential pressure (DP) flow has a long history of achieving high accuracy and durability. This measurement technology enables compensated flow, pressure, and temperature readings from a single flowmeter solution, in some cases eliminating the need for impulse lines. Rosemount flowmeters can be delivered pre-configured, leak tested, and ready-to-install, reducing installation time and costs while increasing overall plant productivity.
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About DP Flow Technology
Three essential elements are required to engineer a differential pressure flow meter. The primary element creates a pressure drop across the flow meter by introducing a restriction in the pipe, and this engineered restriction enables Bernoulli’s equation to be used for a flow rate calculation. The pressure drop is measured by a secondary element, a differential pressure transmitter, while tertiary elements consist of everything else within the system, such as impulse piping and connectors.
Pressure primary elements offer many designs and options for diverse line sizes and flow rates. Options include standard and conditioning orifice plates, averaging pitot tubes, and wedges. Each option features benefits, such as tighter process control, several mounting configurations, high accuracy, easy installation, low maintenance cost, reduced permanent pressure loss, and integral temperature sensor options for reduced process penetrations.
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DP Flow is proportional to the square root of differential pressure, making pressure a critical component of DP Flow calculations. Other factors that influence the mass flow include: density, viscosity, temperature, pipe diameter and fluid type. In many industrial processes, numerous measurement and control devices are used to ensure accurate liquid, gas and steam flow rates for increased safety, productivity and cost-efficiency.
For best-in-class performance, MultiVariable™ transmitters measure static pressure, differential pressure and temperature and can be engineered to calculate flow. Flow meters can provide process variable outputs as well as calculated real-time mass, volumetric or energy flow. Calculated flow output delivers accurate, reliable information quickly for improved process performance.
DP Flow measurement can be utilized to optimize many aspects of a process, including product consistency, custody transfer, production efficiency and safety applications.Rosemount DP flow measurement solutions are versatile, easy to install and troubleshoot. Devices are suitable for use in a wide range of fluids including corrosive liquids, slurries, saturated or superheated steam, gas and many other process applications.
Wireless technology enables flowmeters to quickly obtain additional critical process information, even in adverse conditions. This technology helps extend asset life, increase process unit efficiency, minimize maintenance, and meet safety and environmental goals by delivering timely information. In addition, fully integrated wireless flowmeters reduce installation costs and provide process optimization.
Media & Case Studies
DP Flow Videos
How Differential Pressure Flow Works
In this video you will learn about different primary element types and how they work, the conventional to modern transition of installation practices, and the functionalities within a differential pressure transmitter.
How Averaging Pitot Tubes Work - Rosemount Annubar Technology
This video provides a detailed explanation of how Annubar averaging pitot tubes work, including reduction of permanent pressure loss to reduce overall costs. Features and benefits are presented to show how averaging pitot tubes are an ideal flow...
How Conditioning Orifice Plates Work
This video is a detailed explanation of how Rosemount Conditioning Orifice plates work, including the benefits and installation best practices. The video helps users understand how reducing straight run requirements in your DP Flow installation...
How Averaging Pitot Tubes Work - Rosemount Annubar Technology
This video provides a detailed explanation of how Annubar averaging pitot tubes work, including reduction of permanent pressure loss to reduce overall costs. Features and benefits are presented to show how averaging pitot tubes are an ideal flow...
DP Flow Tools
Featured Products
Rosemount™ 3051SFC Compact Orifice Flow Meter
Rosemount™ 485 Annubar™ Primary Element
Rosemount™ 405C Compact Conditioning Orifice Plate Primary Element
Rosemount™ 1595 Conditioning Orifice Plate
Rosemount™ 585 Annubar™ Primary Element for Severe Service